Problem Solving For The Weber Smokey Mountain Cooker

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Thank you to the virtual Weber bullet page in the states for this information.

Ask a Weber Smokey Mountain Cooker owner what they like most about their smoker and they'll say, "Why, the delicious barbecue, of course!" If you press them further, they'll say something about the ease of maintaining and controlling the cooker temperature.

Still, temperature control is one area that can be tricky for new WSM owners. Sometimes a Weber smoker runs too hot...even with all the bottom vents closed, the temperature won't come down into the 225-250°F range. Other times, even with a full charcoal chamber and all the bottom vents wide open, a Weber smoker runs too cool...temperature won't rise above 200°F!

Well, don't despair! With these tips from experienced WSM users and a little practice, you'll have your Weber Bullet's temperature on "cruise control" in no time. But remember, don't get too hung-up on exact temperature measurements. You can make great barbecue across a wide range of temperatures. Don't sweat being high or low 5-10°F, even 15°F—anything in the 225-275°F range is OK for backyard barbecue.

Cooker Temp Rises Naturally As Meat Cooks During the early stages of cooking, the meat is relatively cool and absorbs a lot of heat energy. After it's cooked for several hours, the meat does not absorb as much energy and the cooker temperature begins to creep up as a result. Therefore, some increase in cooker temperature during a cooking session is normal. However, if the temperature runs up well beyond the 225-250°F range, there may be too much fuel burning for the amount of food in the cooker.

Some Temperature Spikes Are Normal The breakdown of charcoal briquettes while burning can play a part in sudden temperature spikes. As ash builds up and then falls away from the briquettes, new material for combustion is exposed and the temperature rises, sometimes rapidly. Also, smoke wood chunks may catch fire when the cooker is opened, due to the introduction of air into the cooker. These are normal conditions that cannot be controlled, but such spikes will usually subside within 15-30 minutes.

Keep Water Pan Full It's difficult to run the WSM over 275°F with a full water pan, even with all the vents wide open. The water absorbs a lot of heat energy and helps moderate the temperature of the cooker. Keep the water pan full, checking and refilling every 3-4 hours. Use cool water instead of hot if the cooker is overheating.

If you're using an empty water pan, you need to watch the cooker temp carefully and proactively adjust vents to achieve your target temp. Start closing down the vents before the temp gets too high to control easily.

Check Thermometer Accuracy And Placement It's important to check the accuracy of your thermometer occasionally. Mechanical models can become inaccurate after being dropped, or sometimes an electronic thermometer's probe just goes bad and must be replaced.

If using a probe thermometer to measure temperature on the cooking grate itself, keep the probe away from the edge of the grate, especially the bottom grate. The edges are much hotter than other parts of the cooker, due to heat rising around the water pan.

Check For Air Infiltration Tight-fitting parts make the WSM fairly airtight, which allows you to easily control combustion and thus temperature using the air vents. When you can't seem to get the temperature down, even with all the bottom vents closed, air infiltration is often the culprit.

The two most common causes of air infiltration are a poor fitting access door and an "out of round" condition between the middle cooking section and the charcoal bowl. 

Don't worry about a little bit of smoke puffing out from around the access door or the edge of the lid. This is normal, especially when the unit is new, and will go away once you get a good layer of smoke and grease built up on the inside of the unit.

Difference Between Temperature At Lid Versus Cooking Surface the temperature measured at the lid is 12-15°F higher than the actual temperature at the top cooking grate. If you're targeting 225°F at the top grate, look for 237-240°F on the lid thermometer.

Reduce Amount Of Fuel Used Or Increase Amount Of Meat Cooked  If you've considered all the items listed above and are still having problems, perhaps you're using too much fuel for the amount and type of meat being cooked. Firing up 10 pounds of charcoal to cook 1 chicken or 1 slab of ribs is overkill and will make temperature control difficult—you've got too much heat, not enough meat.

Try to determine just the right amount of fuel that will allow you to cook a given quantity of meat for the desired time and temperature, with some heat left over for good measure. This comes with experience, so make sure to use a cooking log to track fuel usage from one cooking session to the next.

For example, 1-1/2 to 2 Weber chimney starters of hot Kingsford Charcoal Briquets is enough to cook four whole chickens or eight slabs of baby back ribs for up to 5 hours at 225-250°F.

Change Type Of Fuel Used
Remember that some charcoal varieties and brands burn much hotter than others. Lump charcoal tends to burn hotter and faster than briquettes. Try a new charcoal product and see if that makes a difference.

Stop Peeking Every time you open the cooker to gaze upon your barbecue masterpiece, you let in air that whips the coals into a frenzy. Open the cooker only when it's necessary to service the meat, fuel, smoke wood, and water.

Combinations Of Factors Keep in mind that a temperature problem may be caused by a combination of the factors listed above. For example, a run-up in temperature late in a cooking session might be the result of 1) the cooker is now in full sun, no longer shaded by your house; and 2) the natural increase in cooker temperature that occurs as the meat takes on less heat energy. Look for combinations of factors that may be explain what's happening to the cooker.

If All Else Fails If the bottom vents are fully closed and the temperature still won't come under control, close the top vent 50%. If even this fails, use tongs and heat resistant gloves to remove some fuel from the cooker through the access door. If you're feeling lucky, lift the middle cooking section off the charcoal bowl with the lid, meat, and water pan intact to access the fuel. This can be dangerous and messy, especially if you dump the contents of your cooker on the ground or into the hot coals.Remove the cooking section at your own risk. Weber warns that you should never move a hot cooker and you should never operate it unless all parts are in place.

Under no circumstances should the coals be doused with water in an attempt to bring the temperature under control. This will coat the meat with ashes and may crack the charcoal bowl's porcelain finish.

Check Thermometer Accuracy As mentioned in the "Too Hot" section above, it's possible that the thermometer may be the culprit, registering a low temperature reading. 

Weather And Wind Exposure Affect Temperature Take weather and wind conditions into account when determining how much charcoal to use, how and when to adjust the bottom vents, and where to physically locate the cooker.

The WSM will require more fuel on a cool, damp day than on a warm, sunny one. Wind, more so than cold air temps, will rob the cooker of heat. Move the cooker to a sheltered location or install a wind break, start with more hot briquettes to begin with, and open the bottom vents more than usual. 

Change Amount Or Type Of Fuel Depending On Amount Of Meat Cooked The WSM will run too cool if too little fuel is used for the amount of meat being cooked. Especially during the early stages of cooking, the meat will absorb a lot of heat energy, causing the cooker temp to drop significantly. Firing up 1 Weber chimney starter of charcoal to cook a 13-pound brisket plus two 8-pound pork butts just won't cut it—you've got too much meat, not enough heat. Next time, try using more fuel.

Some people find that even with the charcoal chamber filled to overflowing, the cooker won't hold 225-250°F for more than a couple of hours. If this is your problem, try switching to a different type or brand of fuel. Some brands of charcoal briquettes burn much hotter than others. Kingsford seems to be the brand that burns hottest, longest, and most consistently, and it's readily available throughout the United States and some parts of Australia. If you're using a different brand, try a bag of "Heat beads" or Kingsford Original Charcoal Briquets in the blue bag and see if this solves the problem.

Lump charcoal can sometimes present difficulties because it does not always burn long or consistently. It generally burns hotter and faster than briquettes, but may drop off in temperature after a few hours, requiring the addition of more fuel. Try switching to another brand of lump to see if it provides a better result, or compact the lump in the charcoal chamber to pack as much charcoal as possible into the cooker. Otherwise, try charcoal briquettes instead, which are manufactured to provide long, consistent heat.

Check Location Of Water Pan I received an e-mail from a man who seemed to be doing everything right, but still couldn't get his WSM above 200°F. After exchanging a series of messages, I determined that he was placing the water pan right on top of the charcoal chamber, effectively smothering the fire! 

Make sure the water pan is placed in the middle cooking section on the lowest set of flanges, right beneath the bottom cooking grate.